Boroplast process

What is Boroplast?

Boroplast is the process for the layer-by-layer, mechanically compacted backfilling of exploratory boreholes

In one word: more safety in the building site.

Boroplast makes the backfilling of boreholes in civil engineering safe.

 No settlement, no water penetration, no subsidence of the filling.

Safe building ground even after exploratory drilling

The subsoil is disturbed by exploratory drilling and its backfilling. The type of backfilling has more of an effect on destabilizing the subsoil than the drilling itself.


The solution lies in the type of filling.

The new Boroplast process brings new safety and stability to the drilled subsoil.


For the first time, it has been possible to fill boreholes in layers with compacted material on a mass scale. Quality layer by layer.



Mechanical compaction of cohesive building materials in the borehole.


Procedure


The exploratory borehole is sunk and cased.


After probing, the protective tube is pulled out.


From the borehole depth down to -3,000 mm, conventional filling is used.


From -3,000 mm to GOK, the material is compacted in layers using machines.


Sealing material in the target moisture content is poured in layers and compacted using a tamping piston.


The result is a dynamically resilient, dense filling element.

Advantages of the procedure

No settlement.

The sealing material is compacted mechanically and cavities are compressed to such an extent that subsequent settlement is unlikely.

Hydraulically tight.

The cohesive building material is so compacted that surface water is prevented from penetrating the subsoil. The system is hydraulically tight.

Dynamically resilient.

Due to its elastoplastic properties and its ground-adapted rigidity, the Boroplast sealing element can withstand cyclical dynamic loads.

CO2 neutral building material

Environmentally and climate-friendly process. Positive carbon footprint. No cost risks, for example due to CO2 pricing.

Can be loaded quickly.

The sealing element can be fully loaded immediately after installation. No waiting time.

Flexible machine concept

The Boroplast compactor can be used either as an excavator attachment or as a stand-alone device.

Moving

  • The push chain drives the tamping piston

  • Powerful mechanical compaction with a contact pressure of 4 - 15 KN (controllable)


  • powerful, void-free compaction


  • Low installation height thanks to push chain technology


  • Robust, solid drive technology that has been tried and tested for 50 years


Reliable, proven, environmentally friendly


In the Boroplast process, exploratory boreholes are filled in layers with a specially developed cohesive building material. This building material is poured in layers and compressed to its target density in a single stroke using a mechanically driven tamping piston.

Reliable quality management. Accurate recording of machine data and digital documentation of compaction data. Mechanical process and more reliable compaction results.

Environmentally friendly, natural, CO2 neutral building material. In contrast to cement-bound suspensions, the CO2 balance is positive. The risk of increased costs due to CO2 pricing is averted with Boroplast.


Versatile


Safe and dynamically resilient backfilling of explosive ordnance exploratory boreholes


Compaction of cohesive building materials in dyke rehabilitation


Backfilling of boreholes


Compaction in the settlement area of sheet pile walls


Hydraulic closure of dikes and dams



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